๐Ÿ† CE & ISO9001 Certified ยท 20+ Years Experience ยท 40+ Countries

Tilting Melting Furnace

Spill-free hydraulic tipping with one-button control. Designed for foundries where worker safety and pour precision are non-negotiable.

100kgโ€“20T
Capacity
ยฑ2ยฐ
Tilt Precision
0โ€“95ยฐ
Tilt Angle
Hydraulic
Tilt System
IGBT / SCR
Power Options
CE / ISO
Certified
โœ” Safety First
๐Ÿญ
We Understand Your Challenges
Common Problems With Manual Pouring โ€” Solved

๐Ÿ”ฅ Metal Spills & Burns

Manual tipping causes uncontrolled pour flow, leading to dangerous molten metal splashes and serious burn injuries.

๐Ÿ“‰ Inconsistent Pour Flow

Hand-operated furnaces make it impossible to repeat the same pour speed โ€” ruining casting quality batch after batch.

๐Ÿข Slow Cycle Times

Manual tilting takes multiple workers and slows down your production line, increasing labor costs and heat loss.

โš ๏ธ Worker Fatigue & Risk

Heavy mechanical tipping puts immense strain on operators, increasing accident risk over long shifts.

Hydraulic Tilting for Maximum Control

The YuRun Tilting Melting Furnace integrates a precision hydraulic cylinder tilt system that allows smooth, one-button rotation from 0ยฐ to 95ยฐ. Unlike mechanically-linked manual tilt systems, our hydraulic drive delivers consistent tilt speed regardless of load โ€” meaning the same pour behavior every single heat.

Built for iron foundries, steel mills, and copper casting operations, this furnace eliminates the largest source of pouring injuries in most plants. The operator controls tilt speed and angle from a safe distance using the pendant control station or PLC touchscreen โ€” no manual force, no guesswork.

Available in both fixed and dual-body configurations (one melting, one pouring) to match your production flow. IGBT or SCR power supply options available.

Quick Specifications

100kg โ€“ 20 tons โ€” Furnace Capacity
0ยฐ โ€“ 95ยฐ โ€” Full Hydraulic Tilt Range
ยฑ2ยฐ โ€” Tilt Angle Precision
Emergency stop at any angle
Pendant controller + PLC HMI
IGBT or SCR power supply
Dual-body configuration available
CE & ISO9001 certified
12-month warranty

Engineered for Safety, Speed & Consistency

๐Ÿ’ง

Hydraulic Cylinder Tilt โ€” No Jerking

Smooth proportional hydraulic flow control ensures zero sudden movements. Even at maximum load, the tilt is gradual and predictable. Emergency stop locks position at any angle.

๐ŸŽฎ

One-Button Remote Operation

Wired pendant control allows operators to stand at a safe distance during pouring. Speed and angle are continuously adjustable. No physical contact with the furnace required.

๐Ÿ”„

Dual-Body Parallel Production

Optional two-furnace configuration: one melting, one pouring simultaneously. Reduces idle time by up to 40% and maximizes your power supply utilization.

๐Ÿ›ก๏ธ

Multi-Layer Safety Interlocks

Water flow detection, temperature monitoring, overcurrent protection, and hydraulic pressure sensors all work together. Furnace will not tilt if safety conditions are not met.

๐Ÿ“

Custom Tilt Frame Sizes

Frame and cradle are engineered per capacity โ€” not a one-size-fits-all approach. Proper center-of-gravity design prevents tipping instability at any load level.

โšก

IGBT or SCR Power Options

Choose IGBT for 10โ€“20% energy savings and automatic frequency tracking, or SCR for proven simplicity at a lower upfront cost. Both options fully compatible with the tilt system.

Full Specifications

Furnace Capacity100 kg / 250 kg / 500 kg / 750 kg / 1T / 1.5T / 2T / 3T / 5T / 8T / 10T / 15T / 20T
Tilt SystemHydraulic cylinder drive (proportional valve control)
Tilt Range0ยฐ โ€“ 95ยฐ (full pour position)
Tilt Precisionยฑ2ยฐ (PLC-controlled)
Tilt ControlWired pendant controller + 7" PLC touchscreen HMI
Power Supply OptionsIGBT medium frequency (recommended) or SCR
Rated Power Range100kW โ€“ 3000kW (matched to capacity)
Working Frequency100 โ€“ 2500 Hz (auto-tracking)
Input Voltage380V / 660V / 10kV (three-phase, 50/60Hz)
CoolingClosed-loop water cooling system (sold separately)
ConfigurationSingle body or dual-body parallel (one melting, one pouring)
Safety FeaturesWater-flow interlock, over-temp protection, hydraulic pressure sensor, emergency stop at any angle
CertificationCE / ISO 9001:2015
Warranty12 months from commissioning
CustomizationFrame size, tilt speed, control integration, special lining materials

Industries & Metals

๐Ÿ”ฉCarbon Steel & Alloy Steel Casting
โš™๏ธGray Iron & Ductile Iron Foundries
๐ŸŸคCopper & Brass Smelting
๐Ÿ”˜Aluminum Casting
โœจStainless Steel Production
๐Ÿ—๏ธLarge-Format Steel Ingot Casting
๐Ÿ› ๏ธValve & Pipe Fittings Manufacturing
๐Ÿ”ฌSpecial Alloy & Precious Metal Smelting

Frequently Asked Questions

How does the hydraulic tilt system prevent accidents?โ–ผ
The hydraulic system uses proportional valve control โ€” meaning tilt speed is adjustable and never jerky. A dedicated hydraulic pressure sensor detects any abnormal resistance (e.g. blocked slag, mechanical obstruction) and immediately stops the tilt. The emergency stop function locks the furnace position at whatever angle it is at. Additionally, the pendant controller keeps operators away from the pour zone.
Can I use one power supply for two furnace bodies?โ–ผ
Yes. Our dual-body configuration uses one shared power supply that alternates between two furnace bodies โ€” one melts while the other pours. This maximizes power utilization and reduces overall electricity costs. The switch-over is controlled by the PLC automatically.
What is the minimum operator skill level required?โ–ผ
The PLC-controlled system with touchscreen HMI is designed for ease of use. Basic training takes 1โ€“2 days. The pendant controller uses simple up/down buttons for tilt. YuRun provides complete operator training documentation in English, and our engineers can provide on-site commissioning training upon request.
How is the furnace installed and commissioned?โ–ผ
We provide full installation drawings and wiring diagrams. For large capacity furnaces (3T and above), we recommend on-site commissioning by our engineers. For smaller units, video-guided self-installation is available. Lead time is typically 30โ€“60 days after order confirmation depending on capacity and configuration.
What happens if the hydraulic system loses pressure?โ–ผ
A hydraulic pressure monitoring sensor triggers an alarm and halts all tilt movement if pressure drops below safe thresholds. The furnace body is held in position by the locked hydraulic cylinder โ€” it will not fall or tilt uncontrollably. The system is fail-safe by design.

Ready to Upgrade Your Pouring Process?

Tell us your capacity, metal type, and current setup โ€” we'll design the right tilting solution.

๐Ÿ’ฌ ๐Ÿ“‹ Send Inquiry